Efficient conveyor belt tracking can be one of the most irritating fabrication system elements. It can impede on a whole day’s fabrication and inhibit the company’s ability to turn a soli profit! Tracking issues occur for a variety of reasons, including improper assembly of pulleys and rolls, incorrect sliding beds, incorrect profiles, a wrong belt type, misaligned systems and more. Regardless, there are many tips for ensuring your system and top quality conveyor belt pulleys are working at the highest capacity, the likes of which we will share with you below:
Choose the right solution for your operation
You have to select the right solution for your operation, as the design has to be able to withstand the different cleaning techniques, detergents, tension, ambient temperatures and weights distributed on it. The wrong type of solution will be highly susceptible to issues that could regularly end in damage and costly repairs.
Adjust the belt without any goods on it
You need to adjust the system’s tension without any goods on it, and do so by adjusting and tensing the empty system using your supplier’s provided recommendations, only adding goods to make final adjustments.
Enlist your professional services team
At the end of the day, it’s the pros that know how to properly deal with any tracking issues, and they are there to help. If you’re concerned that your solution is experiencing a problem that you don’t know how to fix yourself then it’s a great idea to contact your local experts as they will fix the problem for you.
Make sure it is properly aligned
Your conveyor belt system should be correctly aligned to ensure it works at its ultimate capacity. Through routine inspections of the conveyor, pulleys, rolls, frame, sliding bed and more, you can trust that you will have a fully-functioning system without any problems.
Properly assemble rolls & pulleys
Pulleys, wheels and rolls must be correctly assembled at a right to the system’s running axis. If the solution is not properly assembled, the belt will soon start heading in the wrong direction and begin taking more to one side than the other, thus creating a problem that needs readjusting.
Ensure the profile is getting the job done
Your goods and products should always be centred as much as possible on the solution, which may include profiling it to keep it on track. A worn profile should be repaired – if not replaced – with the reasons behind its issues being identified prior to reuse so you can be aware of any potential problems in the future.
Secure the machine from contamination
Your system should be regularly cleaned to avoid contamination – especially the parts that come into contact with any external elements. A contaminated system is one that is seriously prone to damage and malfunction, potentially creating greater issues that far surpass the tracking system.
Is the tension at its optimal level?
This kind of machinery requires the ideal tension level to work properly. Tracking can easily be inhibited if the tension is far too low, and this means products can slip much easier when the traction is reduced. The modular component will become susceptible to hitting underneath areas as well as sagging, which can greatly reduce the system’s service life. What’s more, the spindles can bend and the bearings break if the tension is too high, therefore causing the system to go off-track. The solution can also unmesh and tear if the tension is too high, so this is something that has to be kept on top of to ensure a fully functional, highly efficient system for the whole business!
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